2015年6月23日星期二

long arc magnet, samarium cobalt magnets


The best quality and customer satisfaction are our first priority.






Size: 30x4.4x8mm

Grade: GMEsmco30

Magnetized through 4.4mm

Standard tolerance

Work temperature: 300-350 degree

About SmCo magnet:

SmCo magnet are made of samarium and cobalt and other rare earth elements.

Constitution: 35% Sm, 60% Co and 5% Fe and Cu

Production chart: Raw material---Mixing---Vacuum melting---Powder production---Molding---




Vacuum sintering---Testing---Cutting and Grinding---Surface coating---Inspection---Packing---Shipping








Grade: GMEsmco21:5(GMEsmco16, GMEsmco18, GMEsmco20, GMEsmco22,GMEsmco24),




(GMEsmco2:17 GMEsmco24, GMEsmco26, GMEsmco28, GMEsmco30,GMEsmco32)

Share: Disc, Ring,
Block, segment, Cylinder, Trapezoid, Customized design(Design proper
magnets for clients specific requirements)


Characteristics: High performance,high working temperature 350 degree ,

 It doesn’t need to be coated because it is difficult to be eroded and oxidized.




Application: Motors, Aviation and spaceflight, National defense and military affairs, Microwave appliance,




 Medical apparatus, Auto industry, Machine gearings, sensors, meters and instruments.










strong rare earth smco magnet R30xr8x4mm




strong rare earth smco magnet R30xr8x4mm








Corrosion Resistance of Samarium Cobalt Magnets (SmCo)
Samarium Cobalt Magnets (SmCo) are very resistant to corrosion and do not normally require any
surface treatment, like neodymium magnet, .

For most applications a coating or plating
is not required though, 

but it should be considered when operating in
environments that are acidic, have high moisture, or are in a vacuum.

Coatings and metal platings will increase
the ability to clean the magnet and metal plating allow for greater cleanliness
for vacuum and medical applications. 

Nickel plating fasciculate soldering
the magnet and this is especially used for adhesion to a printed circuit board.

Samarium Cobalt magnets (SmCo) with parylene
coating is a good choice for Medical and Aerospace applications, because of low
environmental reactivity.



Material

Grade

Remanence

Coercivity

Intrinsic

Coercivity


Max Energy

Product


Density

Temp Coefficient

(Near Br)


Temp
Coefficient

Curie
Temp

Max Operating

Temp (TW)


Br)

(Hcj)

Hcb)

(BHmax)

(D)

Near Hcj)

(TC)

mT

Gs

KA/m

Oe

KA/n

Oe

KJ/m3

MGOe

g/cm3

%/K

%/K

°C

°C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SmCo1:5

SmCo18

840

8400

605

7600

1432

18000

143

18

8.1

-0.04

-0.3

750

250

(SmPr)CO5

SmCo20

890

8900

637

8000

1432

18000

159

20

8.2

-0.04

-0.3

750

250

 

SmCo22

930

9300

637

8000

1432

18000

175

22

8.2

-0.04

-0.3

750

250

 

LTc(HM-10)

590

630

493

6200

1430

1830

80

10

8.2

Temp Range

Br T.C. %°C

700

250

1:05

 

 

 

 

 

 

 

 

 

 

20-100°C

-0.004

 

 

(SmGd)CO5

 

 

 

 

 

 

 

 

 

 

100-200°C

-0.021

 

 

 

 

 

 

 

 

 

 

 

 

 

200-300°C

-0.042

 

 


SmCo24

980

9800

676

8500

1432

18000

191

24

8.3

-0.03

-0.2

800

280

 

SmCo24H

980

9800

676

8500

1989

25000

191

24

8.3

-0.03

-0.2

800

280

 

SmCo26L

1030

10300

398

5000

438

5500

207

26

8.3

-0.03

-0.2

800

300

 

SmCo26

1030

10300

716

9000

1194

15000

207

26

8.3

-0.03

-0.2

800

300

SmCo 2:17Sm2

SmCo26M

1030

10300

716

9000

1592

20000

207

26

8.3

-0.03

-0.2

800

300

(CoFeCUZr)17

SmCo26H

1030

10300

716

9000

1989

25000

207

26

8.3

-0.03

-0.2

800

350

 

SmCo28

1070

10700

756

9500

1194

15000

223

28

8.3

-0.03

-0.2

800

350

 

SmCo28M

1070

10700

756

9500

1592

20000

223

28

8.3

-0.03

-0.2

800

350

 

SmCo30

1100

11000

772

9700

1194

15000

239

30

8.3

-0.03

-0.2

800

350

 

SmCo30M

1100

11000

772

9700

1592

20000

239

30

8.3

-0.03

-0.2

800

350


LTc(HMG-22)

980

9800

715

9000

1500

20000

230

23

8.3

Temp Range

Br T.C. %°C

840

300

 

 

 

 

 

 

 

 

 

 

 

-50-25°C

0.005

 

 

2:17

 

 

 

 

 

 

 

 

 

 

20-100°C

0.012

 

 

(SmEr)2(CoTM)17

 

 

 

 

 

 

 

 

 

 

100-200°C

0.006

 

 

 

 

 

 

 

 

 

 

 

 

 

200-300°C

-0.025

 

 

*The effective
Maximum Operating Temperature for a Samarium Cobalt Magnet is a function of
the magnet’s magnetic characteristics and the geometry of the system (the
magnet and the circuit).


The listing maximum operating temperature is a recommendation and infers and
ideal geometry and no external demagnetizing fields.











Temperature Effects on Samarium Cobalt Magnets (SmCo)
Sintered Samarium Cobalt
rare earth magnets operate at temperatures up to 500F (260C), with extremely high
resistant to demagnetization.

Though there are many
Samarium Cobalt grades withstand higher temperatures, 

several factors will
dictate the overall performance of the Samarium Cobalt rare earth magnet.

One of the most pertinent
variables is the
geometry of the magnet or magnetic circuit. 
Samarium Cobalt magnets (SmCo) will
demagnetize easier than Samarium Cobalt magnets which are thick. 

Magnetic geometries
utilizing backing plates, yokes, or return path structures will respond better
to increased temperatures. 

The max recommended operating temperatures listed on
the Samarium Cobalt magnetic characteristics list above do not take into
account all geometry conditions.

Most useful commercial magnets are
anisotropic which means that they have an “Easy” or preferred direction of
magnetization 

and that an orientation field was applied during the compaction
stage of the manufacturing process.

It is essentially impossible to magnetize
the resulting anisotropic magnet alloy other than in the Direction of
Orientation; 

however, various pole configurations can be achieved without
conflicting with the magnet material’s orientation.

Below are conventional and standard industry
options for the MAGNETIZATION directions of SmCo Rare Earth / Samarium
Cobalt Magnets (SmCO).

Disc Geometry/shape
1. axially 
strong rare earth smco magnet R30xr8x4mm


2. diametrically
strong rare earth smco magnet R30xr8x4mm


Polarity
Nomenclature:
  Typically the arrowhead indicates the North pole of
the magnet. 

For symmetric geometries indicating the location of a particular
pole is unnecessary, but for non-symmetric geometries identifying a particular
pole location is very important.

Example: An axially Magnetized disc magnet
does not require communication as to the NORTH pole’s position, 

but a radial
arc does. One must indicate if the NORTH pole is to reside on the Inner radius
or Outer Radius.

Block Magnet /shape
strong rare earth smco magnet R30xr8x4mm

“Block Magnets” or Rectangular / Square magnets have three potential
orientation directions.

The block magnet can be polarized in any
direction.

Ring Geometry/ shape
1. axially for ring
strong rare earth smco magnet R30xr8x4mm


2. diametrically for ring
strong rare earth smco magnet R30xr8x4mm


Radial
Magnetization:

True Radially Magnetized Ring


strong rare earth smco magnet R30xr8x4mm
Radially oriented and magnetized rings are
available in Neodymium Iron Boron, but there are many limitations in alloy
grade, 

Outside Diameter/Inside Diameter ratio, axial, length, etc. 
Specialized
tooling must be created and there is an upfront capital investment which acts
as a cost inhibitor for most applications.

Radial Ring
Magnetization Approximation:

strong rare earth smco magnet R30xr8x4mm
Radially Approximated Ring Comprised of Approximated
Radial Arc Segments

Samarium Cobalt magnets can be
approximated by arcs segments; 

however, in most cases the magnets must be
assembled magnetized and there must be a large performance benefit to the
application to absorb this cost.

As with “True” radial rings, true radial
Arc Segments are difficult to manufacture, but can be approximated themselves.
See Below.

Arc Segment
Geometry / shape

1. Axially for arc
strong rare earth smco magnet R30xr8x4mm


2. diamterially magnetizing for arc or radial arc
strong rare earth smco magnet R30xr8x4mm

An arc
segment can be polarized NORTH or SOUTH on the Outside Radius. (The
resulting opposite pole will reside on the Inside Radius.)

It is very difficult to achieve a 100% “radial” orientation during the pressing/alignment stage of manufacturing and therefore, 

100% radial Neodymium Iron Boron, Samarium Cobalt, and Ceramic magnet arcs are rare and specialized. 
(An approximation of a true radial Orientated Radial Arc is widely utilized in industry.) 
strong rare earth smco magnet R30xr8x4mm












3. circumferential-arc / or span magnetizing
Circumferential Orientation and Magnetization is not available for Arc magnets comprised of Samarium Cobalt;
however, this magnetization geometry can be approximated.


The approximated radial arc utilizes linear orientation/magnetization along a straight axis. 
The radial component diminishes on the leading and trailing edges of the approximated radial arc.


strong rare earth smco magnet R30xr8x4mm












Radially IN /
Radially Out:

strong rare earth smco magnet R30xr8x4mm
True Radial Arc Segment


Manufacturing Methods of Samarium Cobalt Magnet:
Fully dense Samarium Cobalt rare earth
magnets are usually manufactured by a powdered metallurgical process. 

Micron
size Samarium Cobalt powder is produced and then compacted in a rigid steel
mold. 

The steel molds produce shapes similar to the final product, but the
mechanical properties of the alloy usually inhibit complex features at this
stage of the manufacturing process.

strong rare earth smco magnet R30xr8x4mm
The various elements that compose a samarium
cobalt magnet – samarium, cobalt, copper, zinc, and iron.

The Samarium Cobalt’ s magnetic
performance is optimized by applying a magnetic field during the pressing
operation. 

This applied field imparts a preferred direction of magnetization,
or orientation to the Samarium Cobalt magnet alloy. 

The alignment of
particles results in an anisotropic alloy and vastly improves
the residual induction (Br) and other magnetic characteristics of the
finished magnet.

After pressing, the Samarium Cobalt
magnets are sintered and heat treated until they reach their fully dense
condition. 

The rare earth magnet alloy is then machined to the final
dimensional requirements and cleaned.

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